Star Trace Solutions Pvt. Ltd.

Electro Magnetic Feeder

Star Trace electromagnetic vibrating feeder is used in processing for handling all types of materials such as hot, damp, lump, dusty or abrasive for various function like flow of material from storage, proportioning and bending, packing, mixing, weighting, sprinkling, scalping, crushing, washing, drying, heating, cooling, dusting, spreading, batching and etc.


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ELECTROMAGNETIC FEEDER :

Horizontal Vibrating Screens are equipped with two vibrating motors rotating in opposite directions. This dual motor configuration causes the screens frame to vibrate in a linear or straight-line motion perpendicular to the plane of the motors. Normally, the motors are positioned at an angle of 50 degrees with respect to the screens surface. This result in excellent forward conveyance of oversize particles , even when the screens frame is in an uphill position. Depending upon the application, the horizontal screen frame can be position from 10 degrees uphill to 15 degrees downhill. Maximum capacity is achieved in the uphill position, causing the formation of a pool at the feed end of the machine. The head or pressure from the pool increase fluid throughout. The horizontal vibrating screens efficiently conveys the oversize particles out of the pool area where they are then discharged.

HORIZONTAL VIBRATING SCREENS FLEXIBLITY :
VIBRATORY FEEDER

Electro Magnetic Feeders are known for their corrosion resistance and soaring performance, heavy-duty electromagnetic feeder is used to increase the bulk productivity with controlled high feed rates which further results in improvement of cost-per-ton handling ability. The electromagnetic feeder includes electro magnetic mechanical vibratory feeder, inclined vibro grizzly feeder, and vibratory furnace charger. Electromagnetic feeder is ruggedly constructed to minimize the maintenance and improve the production efficiency.

The vibratory shift induced by the magnetic intensity contributes an array of merits other than movement. Vibratory act loosens the lumps while undergoing vibrating impulses from electro magnetic equipment. Adding to this when the input is big and course the vibratory action may not have impressive results. On the other hand when the vibratory act is used before packing uniformity is achieved.

All our electromagnetic feeder needs separate controllers and is very dependable, flexible solid-state control. The input rates are adjustable and the response is prompt in vibrating feeder. The electromagnetic feeder design offers durable and reliable service. Drives in vibratory feeder are encased in dust-tight housings. Controls include a simple rheostat type variable speed controller.

CONSTRUCTION:
  • The Electromagnetic Vibratory Feeder consists of a tray made out of Mild steel or SS and the body housing.
  • The body housing of the Vibrator feeder in electromagnetic feeder is made from Heavy duty M.S.Plates.
  • As the Magnet get energized the Vibration sets the substance in motion in electro magnetic feeder.
  • The controller of Vibrator in vibrating feed gives a controlled output.
  • The housing of the Electromagnetic feeder is made in totally enclosed design which makes it dust proof.
ELECTROMAGNETIC FEEDER :
HIGH-FREQUENCY VIBRATING ELECTRO MAGNETIC FEEDER:

With an appropriate slope, increased frequency vibrating affords speeds. The vibrating feeder move is maintained even with varying line power fluctuation.

ELECTROMAGNETIC FEEDER OPERATION:

Electrical pulses in the coils of the electro magnetic feeder create a series of magnetic pulls that attract the armature and the deck present in vibrating feeder. Restoring force of the bar in the electro magnetic feeder opposes each pull, causing the armature to spring away from the magnet. At an electrical incidence of 60 cycles per second, the armature and the deck operate at 3,600 times per minute (the vibrating rate of the vibratory feeder). Matter is moved by a series of "jumps" in the vibratory area that correspond to the occurrence of vibrations caused in electro magnetic feeder. The distance the bars travel can be changed by varying the voltage to the coils in vibratory feeder. With this variation in the length of each "jump," or vibration amplitude, the speed of the particles on the electro magnetic feeder changes, resulting in a capacity rate, that fits your requirements.

SUSPENSION MOUNTS:

The electro magnetic feeder can take one of four forms, bonded rubber mounts, hollow rubber mounts, and helical coil compression springs or helical coil tension springs. The type of mount to be fitted in the electro magnetic feeder is selected to suit the requirements of the installation and to provide a minimum isolation efficiency of 95%.


HOPPER FEEDERS :
APPLICATION:

This range of Feeder has been designed as a self discharging bulk storage capable of storing and then discharging components or materials in a controllable, continuous stream into the vibratory feeder. Particularly suitable for components or products that tangle or do not feed well from static hoppers, they eliminate interruptions in production that can occur with conventional systems. For such substances discharge into these can be sort before introducing in the vibratory feeders.

MODE OF OPERATION :

Hopper Feeder is essentially close to mass oscillation systems, sub-critically tuned. The vibratory drive unit and structure are designed to give an asymmetric displacement of the plane which results in a progressively increasing product velocity towards the discharge end of the hopper. This motion prevents mass flow and creates an untangling and thinning out effect on the parts being handled, reducing them to a manageable quantity. Special low frequency, amplitude units are available for products which are particularly difficult to handle in vibratory feeders

ADVANTAGES:
  • Easy & step less variation of delivery of material either manually or automatically possible.
  • Delivery in electro magnetic feeders remains generally constant in spite of fluctuations in supply voltage to the vibratory feeders.
  • Drive of vibrating feeders is extremely robust and simple in construction.
  • Electromagnetic drive is dust proof and is impervious to moisture.
INDUSTRIES USING:
  • Abrasives
  • Ceramics
  • Chemical
  • Fasteners
  • Fertilizers
  • Food
  • Foundry
  • Pharmaceutical
  • Plastic
  • Paper & Pulp Transportation
ELECTROMAGNETIC FEEDER FEATURES :
  • Belt Conveyors
  • Vibrating Screens
  • Weigh Hoppers
  • Ball and Tube Mills
  • Packing Machines
  • Elevators
  • Crushers
  • Mixers
  • Kilns
HELECTROMAGNETIC FEEDER APPLICATIONS :

The following are the detailed explanation on how our products are used in the industries:

  • Chemical :
    Electro magnetic transmission of scrap plastic pallets of fiberglass in reprocessing system and foreign matter from chemicals at bag dump stations.
  • Food :
    Vibratory movement of multiple ingredients for blending while transfer of bulk ingredients from weight hopper to mixer, freeze-dried of spray dried food product of storage area all can be done with electro magnetic feeders.
  • Foundry :
    Relocating sand with vibrating motion in primary and sand processing system, small casting from out areas, scrap to charging area.
  • Automotive :
    Parts moved in blanking and punching operations through the action of vibrating. Conveying parts to plating operation, flux conveying in an automatic welding machine are all possible with magnetic action.
  • Concrete :
    Passing on dry ingredients while vibrating (cement, sand, gravel) to weight batch hoppers. Distribution of steel reinforcing particles in concrete batching and mixing operations.
  • Steel :
    Mill scale movement units under strip and bar operations.

With our ability to provide precise equipment not limiting to electro magnetic, one would surely know the sales of electro magnetic feeder is topped by us not only in India but globally as manufacturers and suppliers. Sales is not the only motto but catering to need and bring satisfaction are the prime purposes of sale, which has footed us strongly in India and globally as impressive manufacturers & suppliers. Our sale order is an indicator to many updating activities as they project the requirements in India as well as globally by manufacturers and suppliers. There are many new players taking a plunge as manufacturers and suppliers in India and globally.

ELECTROMAGNETIC FEEDER SPECIFICATION :
Technical Specification for Electromagnetic Feeder
Type Feeder Size
Width x Length
in mm
Capacity
TPH for material weighing
(100 Lbs/cu.ft) 1600 Kgs/cu.mt
Power Consumption
(Approx)
in Watts
VIBRO 101 315 x 500 1 175
VIBRO 202 400 x 750 2 300
VIBRO 303 630 x 780 3 475
VIBRO 310S 800 x 1000 10 500
VIBRO 420SS 1000 x 1250 20 550
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